TEVKO
Two harnessed technicians working on the cover of a power transformer, among the connections and the unit thermometer

Service

Power transformer maintenance

Field diagnostics and maintenance from 75 kVA to 230 MVA. Major workshop intervention depends on mass, dimensions, lifting, transport and available process.

Two harnessed technicians working on the cover of a power transformer, among the connections and the unit thermometer
What the photo showsTwo harnessed technicians working on the cover of a power transformer, among the connections and the unit thermometer.

A maintenance program that preserves the dielectric integrity of the insulation, the health of the core and windings, and the operation of the critical accessories of your transformer. Every intervention closes with a documented test protocol.

Maintaining a power transformer means preserving four systems that age at different rates: the dielectric integrity of the insulating oil, the condition of the solid insulation (paper and barriers), the mechanical health of windings and core, and the operation of accessories — bushings, radiators, tap changer, Buchholz relay and protective devices.

A correct program is not a generic checklist: it is designed from the equipment's rating, age, load regime and the results of previous tests. The difference between maintenance that extends service life and maintenance that just ticks a box is the diagnosis that precedes it.

At TEVKO we document every intervention with real electrical values — insulation power factor, insulation resistance, turns ratio, winding resistance — and oil parameters, so the client has traceability of the asset's condition between one service and the next.

Maintenance modes we perform

External preventive maintenance

Inspection and cleaning of bushings and connectors, radiators, fans and pumps, control cabinet, protective devices, level and temperature indicators, Buchholz relay and silica gel replacement.

When it applies: Asset in normal operation; engineering must justify the schedule against the manufacturer's instructions, condition and history.

Major maintenance

Internal intervention, winding clamping re-torque, tap-changer service and full oil processing.

When it applies: Only when a documented diagnosis and the manufacturer’s procedure justify it; no universal interval.

How we execute the service

Context

We understand the asset, its history and the real problem before proposing anything.

Diagnosis

We measure condition with Omicron and Megger instrumentation and compare against standards.

Intervention

We execute the solution the diagnosis justifies, with safe maneuvering and coordinated outage.

Result

We verify with tests and deliver a documented protocol with recommendations.

Frequently asked questions — power transformer maintenance

How often should a power transformer be maintained?

The schedule must be documented against the manufacturer's instructions, asset condition and trends, load, environment, history and failure consequences. Engineering must justify the program and reassess it when anomalies appear; this page does not prescribe a universal interval.

What is the difference between preventive, corrective and major maintenance?

Preventive is done on a healthy unit to avoid failure; corrective addresses a detected anomaly; major involves deep internal intervention. Which one applies comes from the diagnosis, not age alone.

Does the transformer need to be taken out of service?

It depends on scope. Thermography and oil sampling are done energized. Full electrical tests require the transformer de-energized and a coordinated outage. We plan the outage to minimize downtime.

What instrumentation do you use?

High-precision Omicron and Megger instrumentation, plus a thermal camera. This lets us compare results against manufacturer reference values and the equipment's own history.

Power transformer maintenance in images

Technician with a hot stick behind the radiators of a distribution transformer, in an open yard
Technician with a hot stick behind the radiators of a distribution transformer, in an open yard
Workers beside a radiator-type transformer with a ladder in place, inside a bay
Workers beside a radiator-type transformer with a ladder in place, inside a bay
Two workers on a transformer beside the bushings and surge arresters
Two workers on a transformer beside the bushings and surge arresters
Worker on a transformer beside its cylindrical conservator tank.
Worker on a transformer beside its cylindrical conservator tank.

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